Manufacturing Engineering Consulting Services

Controlink Systems LLC has delivered engineering consulting expertise to manufacturing facilities across the United States since 1998. From CNC/DNC communications and shop-floor automation to vibration analysis and process monitoring, we build intelligent Controlinks that reduce downtime, eliminate scrap, and keep your machines running at peak efficiency.

Manufacturing engineering consultant reviewing CNC machine operations on a shop floor

Our Manufacturing Engineering Consulting Services

Comprehensive engineering solutions spanning CNC/DNC software, shop-floor automation, process monitoring, and custom system integration.

Engineering Consulting

Products-based engineering services covering machining, shop-floor automation, vibration analysis, and product testing. We interface with PLC hardware, motion controllers, SQL databases, and industrial communication protocols including CAN, Modbus, Profinet, and EtherCAT.

CNC/DNC Communications

Complete CNC/DNC file transfer and management solutions enabling reliable upload, download, editing, and remote serving of CNC programs to every machine tool in your shop via RS-232 and wireless connections.

Shop-Floor Automation

Automated software solutions that allow machinists to remotely request and receive CNC files without leaving their machines, boosting productivity, reducing scrap, and improving machine-tool utilization.

Process Monitoring & Control

Real-time data collection combining time and frequency domain analysis for vibration monitoring, process control, and modal testing using NI hardware and iMonitor software across manufacturing and test environments.

Custom HMI Development

Development of user-friendly HMI interfaces and customized software modules that reduce operator training costs, improve workflow efficiency, and integrate seamlessly with existing industrial control systems.

End-of-Line Testing Systems

Design and deployment of end-of-line (EOL) test systems with relational database integration, signal conditioning, multi-axis motion control, and non-contact gauging for part identification and measurement.

Proven Since 1998

Engineering Solutions Built for the Way Shops Actually Work

Controlink Systems LLC was founded by engineers who understand machining from the inside out. We specialize in linking systems together—building Controlinks—that connect CNC machines, databases, PLCs, and motion controllers into cohesive, reliable workflows. Trusted by industry leaders like 3M, Kodak, Oak Ridge National Laboratory, and The Timken Company, our solutions run continuously in critical manufacturing environments across the United States, reducing downtime and maximizing output.

Engineering consultant integrating CNC machines with software systems in a manufacturing facility
Trusted By Industry Leaders

Success Stories

See how manufacturers like 3M, Kodak, and ORNL have transformed their operations with Controlink solutions.

"Machine Link™ is great! It's reliable and very easy to use. We manufacture high precision molds and use Machine Link™ to download very large files. We have never had a problem with it."

Chris Wiesmann

"Machine Link™ is easy to use, was easy to setup, and worked the first time with no problems and I don't even know how to operate Windows. It is far superior to any other communication software I have ever tried. I love it!"

Ken Havard

"Our daily activities in the Machine Shop have definitely become more manageable since installing Machine Link™. Machine Link™ has helped us to improve accuracy of records along with increased machine utilization. The bottom line is to say that we have overcome some big, big obstacles in our day to day..."

Steve Lisano

"Machine Link™ was easy to setup and we were able to quickly back-up all of our CNC program files from 46 different machine tools. We also, within minutes, established successful communications to a machine we had never spoken with before. It works great!"

Richard Recker

"Machine Link™ has significantly improved our productivity. We are now spending seconds doing what took us about thirty minutes before, since we had to manually enter each program. Plus, Machine Link™ is so easy to use that anybody in the shop can use it with minimal training."

Greg Scheldberg

"Machine Link™ really works well. We use its 'Search and Replace' capabilities virtually everyday. We can download a program from the control, make some quick changes, then send it right back."

Royce Burton

"Machine Link™ is great! It's reliable and very easy to use. We manufacture high precision molds and use Machine Link™ to download very large files. We have never had a problem with it."

Chris Wiesmann

"Machine Link™ is easy to use, was easy to setup, and worked the first time with no problems and I don't even know how to operate Windows. It is far superior to any other communication software I have ever tried. I love it!"

Ken Havard

"Our daily activities in the Machine Shop have definitely become more manageable since installing Machine Link™. Machine Link™ has helped us to improve accuracy of records along with increased machine utilization. The bottom line is to say that we have overcome some big, big obstacles in our day to day..."

Steve Lisano

"Machine Link™ was easy to setup and we were able to quickly back-up all of our CNC program files from 46 different machine tools. We also, within minutes, established successful communications to a machine we had never spoken with before. It works great!"

Richard Recker

"Machine Link™ has significantly improved our productivity. We are now spending seconds doing what took us about thirty minutes before, since we had to manually enter each program. Plus, Machine Link™ is so easy to use that anybody in the shop can use it with minimal training."

Greg Scheldberg

"Machine Link™ really works well. We use its 'Search and Replace' capabilities virtually everyday. We can download a program from the control, make some quick changes, then send it right back."

Royce Burton

"Machine Link™ is great! It's reliable and very easy to use. We manufacture high precision molds and use Machine Link™ to download very large files. We have never had a problem with it."

Chris Wiesmann

"Machine Link™ is easy to use, was easy to setup, and worked the first time with no problems and I don't even know how to operate Windows. It is far superior to any other communication software I have ever tried. I love it!"

Ken Havard

"Our daily activities in the Machine Shop have definitely become more manageable since installing Machine Link™. Machine Link™ has helped us to improve accuracy of records along with increased machine utilization. The bottom line is to say that we have overcome some big, big obstacles in our day to day..."

Steve Lisano

"Machine Link™ was easy to setup and we were able to quickly back-up all of our CNC program files from 46 different machine tools. We also, within minutes, established successful communications to a machine we had never spoken with before. It works great!"

Richard Recker

"Machine Link™ has significantly improved our productivity. We are now spending seconds doing what took us about thirty minutes before, since we had to manually enter each program. Plus, Machine Link™ is so easy to use that anybody in the shop can use it with minimal training."

Greg Scheldberg

"Machine Link™ really works well. We use its 'Search and Replace' capabilities virtually everyday. We can download a program from the control, make some quick changes, then send it right back."

Royce Burton
The Controlink Difference

Why Choose Controlink Systems LLC?

We combine deep machining expertise with cutting-edge software engineering to deliver solutions that actually work on your shop floor.

25+ Years of Expertise

Since 1998, we've solved complex manufacturing challenges for facilities across the United States, from small machine shops to national laboratories.

NI Partner Network

A proud member of the NI Partner Network since 2000, delivering certified NI software and hardware solutions for test, measurement, and process control.

Protocol-Agnostic Integration

We interface with virtually any industrial equipment using CAN, Modbus, Profinet, EtherCAT, Serial, and UDS—no matter what machinery your facility runs.

User-Friendly by Design

Every solution we build features intuitive HMI interfaces that reduce training costs and empower operators to stay focused on making parts, not navigating software.

About Controlink Systems LLC

A team of engineers passionate about solving real manufacturing problems.

Founded in 1998 in Lawrenceburg, Indiana, Controlink Systems LLC has spent over 25 years developing engineering software solutions for manufacturing environments across the United States. What started as a focused effort in CNC/DNC communications has grown into a comprehensive engineering consultancy serving machine shops, automotive facilities, aerospace manufacturers, and research laboratories such as Oak Ridge National Laboratory. We became members of the NI Partner Network in 2000—a milestone recognized when The Timken Company published an article highlighting our innovative DNC software. Our mission is simple: we love what we do, and we have a passion for solving your problems. Every solution we create is built with the everyday shop user in mind, ensuring reliability, usability, and long-term value for U.S. manufacturers.

16+ Major CustomersTrusted by industry leaders including 3M, Kodak, and ORNL
25+ Years in BusinessDelivering manufacturing engineering solutions since 1998
NI Partner Since 2000Certified NI software and hardware solutions provider

Frequently Asked Questions

What does a manufacturing consultant do?

A manufacturing consultant analyzes a facility's processes, equipment, and workflows to identify inefficiencies and implement targeted improvements. This can include optimizing CNC machine communications, automating shop-floor data exchange, integrating monitoring systems, reducing scrap and downtime, and developing custom software interfaces that align engineering oversight with production operations.

What is an engineering consulting service?

How much does an engineering consultant charge per hour?

What does an engineering consultant do?

What does a mechanical engineering consultant do?

What industries does Controlink Systems LLC serve?

What communication protocols do your engineering solutions support?

Can Controlink Systems LLC develop custom software for my manufacturing facility?

Still Have Questions About Our Engineering Services?

Speak with a Controlink Systems engineer for a no-obligation consultation on your manufacturing challenges.

Certified & Recognized

Awards and Recognition

NI Partner Network membership certification logo

NI Partner Network Member

Certified NI software and hardware solutions provider since 2000.

Timken Company innovation recognition award badge

Timken Innovation Recognition

Recognized by The Timken Company for innovative DNC software.

25 years in business trust badge for Controlink Systems LLC

25+ Years in Business

Over two decades of trusted manufacturing engineering solutions.

Ready to Solve Your Manufacturing Engineering Challenges?

Reach out to our engineering team to discuss your project. We'll review your current systems, identify opportunities for improvement, and recommend solutions tailored to your shop's specific needs. Available Monday–Friday, 9AM–5PM.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (800) 838 3479 You can also send us a quick email at support@controlinksystems.com