What types of custom sensors can Controlink Systems LLC design and manufacture?
We design and manufacture sensors for a wide range of applications including vibration, pressure, temperature, displacement, and non-contact gauging. Our engineering team evaluates your specific measurement requirements — environment, accuracy, signal type, and communication protocol — and develops a sensor solution built precisely to those parameters, whether for a single prototype or ongoing production.
How does the custom sensor design process work from start to finish?
The process begins with a detailed consultation to understand your measurement goals and system constraints. We then move through concept development, prototype design, testing, and calibration. Once validated against your specifications, the sensor is integrated into your system and commissioning support is provided to ensure accurate, reliable performance from day one.
Can you integrate custom sensors into my existing control system or software?
Yes. Integration is a core strength of Controlink Systems LLC. We routinely connect custom sensors to PLCs, SQL databases, single and multi-axis motion controllers, and HMI interfaces. We support a wide range of industrial communication protocols including CAN, UDS, Modbus, Serial, Profinet, and EtherCAT, ensuring compatibility with virtually any existing equipment or software platform.
What industries do you serve with custom sensor solutions?
We serve CNC machine shops, automotive manufacturers, aerospace and defense facilities, medical device producers, stamping plants, mold manufacturers, research laboratories, and industrial equipment manufacturers. Our past clients include recognized organizations such as 3M, Kodak, The Timken Company, and Oak Ridge National Laboratory, reflecting the breadth of industries we support.
Do you provide sensor calibration services after manufacturing?
Yes. Calibration is a standard part of our custom sensor service. After manufacturing, each sensor is calibrated to ensure its output accurately reflects the measured variable across the full operating range. We can also support periodic recalibration and provide documentation suitable for quality management systems and process audits.
What is signal conditioning and do I need it with a custom sensor?
Signal conditioning processes the raw electrical output from a sensor — amplifying, filtering, or converting it — so it can be accurately interpreted by your data acquisition or control system. For most custom sensor applications, particularly those involving vibration, acceleration, or low-level voltage signals, signal conditioning is essential to ensure measurement quality and eliminate noise-induced errors.
How long does it typically take to design and deliver a custom sensor?
Timelines vary depending on application complexity, prototype iterations, and integration requirements. Simple sensor designs may be completed within a few weeks, while multi-component systems requiring extensive testing and calibration may take longer. During our initial consultation, we provide a project-specific timeline so you can plan your production or testing schedule accordingly.
How do I get started with a custom sensor project?
Contact Controlink Systems LLC directly at (800) 838-3479 or via email at support@controlinksystems.com to schedule an engineering consultation. Come prepared with details about your measurement application, environmental conditions, accuracy requirements, and any existing system interfaces. Our team will assess your needs and outline a practical, cost-effective sensor design approach.